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Engineering Services
Design Engineering Services
 
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Design Engineering Services
 
Morrow Suss offers a broad range of Engineering Services to support the full product life cycle - from initial design and production to engineering change management - to development of technical product support and training documentation.

Design Engineering
Comprehensive Engineering Design Services to help support product design, engineering, tooling and manufacturing organizations in a number of engineering design disciplines. 

Services including product design, industrial design, tool design, engineering design, tool manufacturing, computer aided design, computer aided manufacturing and computer aided engineering, CAD customization & automation, Multimedia & VRML solutions.

Morrow Suss serves a range of industries including appliances, automotive and aerospace. Our design engineering team gives the natural comparative advantage to handle design up to the prototype stage in the state-of-the-art CAD/CAM/CAE environments.
 
 
Software skills
Services in M-CAD cover applications including Pro/Engineer, Unigraphics, CATIA, IDEAS, Solid Works, Solid Edge, Inventor and Mechanical Desktop. CAM solutions cover applications including Unigraphics, CATIA, IDEAS, Pro/Mfg., and Mastercam. CAE applications include Ansys, ADAMS, NISA, Patran, Nastran, Hypermesh, Elfini, IDEAS-Simulation, Pro/Mechanica, and Moldflow. Services in E-CAD cover applications including AutoCAD and Microstation.
 
 
Services
  • Product Design

  • •  New concepts

    •  Product aesthetics

    •  Product visualization

    •  Packaging design

    •  Ergonomics

  • Industrial Design

  • •  Concept design creation in 3D using high-end CAD tools

    •  Performance simulation and optimization of concept design

    •  Development of product drawings for manufacture

    •  Plastic parts

    •  Die casting parts

    •  Sheet metal parts and likewise

  • Tool Design

  • •  Jigs & fixtures

    •  Press tools

    •  Die casting dies

    •  Plastic molds

    •  Forging dies

    •  Investment moulds

    •  Glass molds

    •  Rubber molds

    •  Foundry equipment

  • Tool Manufacturing

  • •  CNC milling (3-axes/5-axes)

    •  CNC turning

    •  Grinding

    •  Jig boring

    •  Edm

  • Engineering Design

  • •  Special purpose machine (spm) design

    •  Reverse engineering

    •  Rapid prototyping (rpt)

    •  Value engineering

    •  Process design

    •  Machine design

  • Computer Aided Design (CAD)

  • •  Details design and drafting

    •  2D to 3D conversion

    •  3D Modeling

    •  Reverse Engineering

    •  Legacy conversion

    •  Software Migration

    •  Data conversion/translation

    •  Creation of Web product catalogues

  • Computer Aided Manufacturing (CAM)

  • •  Plastics

    •  Injection molds

    •  Compression molds

    •  Press tools

    •  Fixture design for assembly, welding, inspection and machining dies

    •  Pressure die casting

    •  Gravity die casting

    •  Cutting tool design

  • Computer Aided Engineering (CAE)

  • •  Full-scale finite element modeling and analysis

    •  Simulation

    •  Correlation between test and analysis data

    •  Service life prediction

    •  Design optimization

    •  Kinematics analysis

    •  Failure mode prediction

    •  FEA consulting

    •  Structural analysis

    •  Thermal analysis

    •  CFD analysis

  • CAD Customization/Automation

  • Customization and Automation services combine expertise in CAD technology and software development to offer tailor-made solutions for specific applications. The programmable features available in the respective CAD software like Pro/Toolkit, J-Link, UFUNC, GRIP, OPEN-IDEAS and ObjectARX are fine-tuned to the customer's specifications.

    Programming languages like C, C++, Java, VB are used to create interfaces or to develop independent applications. Morrow Suss takes up development of CAD tools using kernels like Parasolid and ACIS and interfacing with libraries like OpenGL. Morrow Suss also takes up development projects in CAD-Web integration, CAD automation, etc.

    Morrow Suss’ abilities and understanding of local resources make a strong partner to get into working relationships with the product companies.

    The service areas include:
    •  Software development using complex geometry algorithms

    •  Nesting software, material optimization technologies, and rectangular nesting software solutions (e.g. glass cutting, sheet metal fabrication and sheet layout)

    •  User Interface Design and Product Customization

    •  Graphics Software Systems

    •  Applications embedded into CAD Systems like CATIA, SDRC, Pro/E, UG

    •  FEM and Kinematical Simulation

  • Development process

  • •  Define the Functional Specifications

    •  Select Technology Infrastructure

    •  Design the Application Architecture

    •  Develop the Detailed System Design

    •  Develop System Prototype

    •  Implement the Design into Code

    •  Assure Quality of System and Documentation

    •  Prepare User Help System

    •  Maintain and Enhance the System

  • Development services are offered on the following Tools and Platforms

  • •  C/C++, Fortran on Unix (SUN, IBM, HP, SGI), MFC, Visual C++, Visual Basic, X/Motif

    •  Scripting – Perl, Python, CGI, Java Script, VB Script

    •  CATIA – V4, V5 API (CATGII, CATGEO)

    •  IDEAS – OpenIDEAS API

    •  UG – API

    •  Pro/E – Pro-tool kit

    •  Kernels like Parasolid, ParaSTEP, Granite

    •  Translators for IGES, STEP

    •  Graphics/Visualization OpenGL, HOOPS, VKI Toolkit

    •  HTML/JAVA, XML and other Internet Technologies

    •  Databases Oracle, SQL Server, Access

    •  Source Control Clearcase, RCS, CVS, Sourcesafe

    •  Memory and Performance tools like Boundschecker, Purify, Quantify

    •  Online configurable 3D and 2D product catalogs

    •  Web Enabling and Integrating Legacy Applications

    •  Legacy Systems (IBM MF), Unix, HP etc.

  • Multimedia Value Chain services

  • (For Product design, marketing, sales, maintenance and support teams)

    a. Product Catalogue The product catalogue can be prepared with virtual simulation of product including demonstration of various parts to virtual test drive e.g. over any road conditions in the context of an automobile. This will be an efficient and effective tool for marketing &sales teams, dealers, and service franchisees who can help customers understand the product, life cycle, faults, repairs and maintenance aspects.

    b. Product Maintenance Manual Product maintenance manual can take a digital version in addition to print version, for example, the virtual reality data gets embedded into pdf files with all functionality within the format and/or on the product website. Alternatively, product catalogue or manual can be published on a CD/DVD. Customers can directly view, review, play (simulate in real-time) with the interactive tools and get to know most of the information about the product and its maintenance.

    c. Design communication during product life cycle Although most of the design engineering software allows VRML translation, design teams may not have explored the complete advantages in general. Team can communicate across the enterprise over the Internet without actually having specific software native to their systems or place of work. Designers or concerned individuals in the product making on the move can make use of the flexibility that VRML can offer in terms of accessibility from anywhere, anytime.

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